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Surge Mold
Surgeon presenting a custom facial prosthesis to a patient

Custom facial prosthetics

Every face is unique.So is every prosthetic.

Beauty made to measure, shaped on each patient's real anatomy, with the fit your case demands.

Get in touch
In partnership withCompass 3D

The promise

Where clinical precision meets beauty.

We start from each patient's real anatomy to design prostheses that restore function and facial harmony.

01

Real anatomy

Every project starts from the patient's exact geometry.

02

Validated precision

Geometry checked digitally before printing.

03

Aesthetics and function

Harmony and fit as the final result.

The process

The fan opens, step by step

From real anatomy to a perfect fit: five steps that open like the feathers of the fan, turning clinical precision into a one-of-a-kind prosthesis.

  1. Step 01

    Scanning

    Intraoral capture and facial tomography record each patient's real anatomy, the faithful starting point for the entire process.

  2. Step 02

    Digital planning

    The case is studied and planned virtually, aligning clinical and aesthetic goals before any production begins.

  3. Step 03

    Prosthesis design

    The geometry is modeled on the patient's scanned anatomy, bringing function and harmony together.

  4. Step 04

    3D printing

    The mold is produced with precision 3D printing, under strict quality control at every step.

  5. Step 05

    Delivery

    The prosthesis mold arrives ready for the operating room, carrying the planned fit through to the final result: the fully open fan.

The result

Precision becomes beauty.

At the end of the process, what emerges is a one-of-a-kind prosthesis: shaped on each patient's real anatomy, with a fit that belongs to a single case.

Stylized facial mesh 3D render

The technology

Precision isn't a promise. It's method.

Every prosthesis is born from a fully digital flow, from capturing the anatomy to 3D printing. The technology ensures that what was planned is exactly what arrives finished.

01

Precision 3D printing

Additive manufacturing carried out by Compass 3D, our production partner, reproducing the planned geometry faithfully.

02

Digital planning

Every case is modeled virtually before any physical production.

03

Geometric validation

Geometry is checked digitally to guarantee the fit.

04

End-to-end digital flow

From scanned anatomy to the final prosthesis, with no loss between steps.

From idea to manufacturing

Conceived by Surge Mold. Manufactured by Compass 3D.

Surge MoldCompass 3D

Surge Mold

Conceives every case: concept, design and follow-through, from first contact to the delivered prosthesis.

Compass 3D

Manufactures every mold with certified production and precision, the standard the operating room demands.

Compass 3D credentials

  • Since 2007, nearly two decades in the field
  • Over 2,000 accredited dentists
  • A leading reference in digital dentistry
  • Proven expertise in facial surgery
Regulatory complianceCertified facility

Applications

For every case that reaches your table.

From reconstruction to aesthetics, every project starts from a unique anatomy and ends in a made-to-measure fit.

Specialist pointing at the midface implant on the 3D model

Facial reconstruction

A made-to-measure prosthesis from the scan, restoring symmetry and proportion to the face.

Skull model with printed midface prostheses

Aesthetic personalization

Finish and contour designed together with the clinical planning.

Mandible model with a chin prosthesis

Precision fit

Geometry validated digitally before printing, ensuring an exact adjustment.

Get in touch

The fan is open. Let's shape your case.

Tell us about your case. From there, we guide the path with you.

In partnership withCompass 3D

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